F
FLOWFORGEFACTORY DIGITAL TWIN
SIMULATION READY 08:00

PLANT 01 · TAIWAN

Production Intelligence

Layout planning, capacity simulation and material-flow analytics.

SHIFT OUTPUT—units / shift
DEMAND ATTAINMENT—target 1,000
AVG. WIP—units in process
LOGISTICS DISTANCE—meters / unit
LIVE DIGITAL TWINBASELINE LAYOUT
RUNNING BOTTLENECK
LIVE TELEMETRYFIFO · SHARED LANEAGV 03/03WIP 00
ISOMETRIC · Z-UP
THROUGHPUT PROFILEHOURLY CUMULATIVE OUTPUT
ENGINEERING INSIGHTSAUTOMATED BOTTLENECK REVIEW
Run a simulation to generate engineering recommendations.

PHYSICAL AI CONTROL LOOP

EdgeTwin AI Agent

Factory telemetry is compressed at the edge, reasoned over by NVIDIA Nemotron on Nebius Token Factory, and returned as a safe dispatch action.

READY · FALLBACK ENABLEDNVIDIA NEMOTRON · NEBIUS
01 · SENSEFactory TwinAGV · WIP · OEE · queue
→
02 · FILTEREdge AgentJetson-ready telemetry envelope
→
03 · REASONNemotronNebius Token Factory inference
→
04 · ACTDispatch ControlGuarded human-approved action
EDGE TELEMETRY ENVELOPEMINIMIZED SENSOR PAYLOAD
SEQ 0001
BOTTLENECK
—
ATTAINMENT
—
BLOCKED
—
CONFLICTS
—

        


        

          
AI OPERATIONS DECISIONAWAITING ANALYSIS
STANDBY

          
Run the factory simulation, then ask the Physical AI agent to diagnose and propose a guarded action.

          
          

            
            
          

          

        

      

    


    

      
AGV TRAFFIC ANALYSISCOLLISION RISK · QUEUE HEATMAP · FLEET UTILIZATION
LOW MED HIGH

      

        
AGV UTILIZATION—fleet workload

        
BLOCKED TIME—percent of travel time

        
MAX QUEUE—units at conflict zone

        
CONFLICT EVENTS—predicted per shift

        
CALCULATING
Traffic model updates with demand, layout and fleet size.

      

      

        
STRATEGY BENCHMARKSAME LAYOUT · DEMAND · SHIFT · FLEET

        

          
STRATEGYUTILIZATIONBLOCKEDQUEUECONFLICTSRECOMMENDATION

          

        

      

    


    

      

        

          
COMPOSER-FREE TECHNICAL DEMO

          
OpenUSD Studio

          
Explore the same variants, references, payloads and factory metadata authored in the downloadable stage.

        

        
USD CHECKERALL VARIANTS VALID

      


      

        
01ASSEMBLYfactory.usdaVariantSet · layout

        references
        
02COMPONENTstation.usdaReusable interface

        payload
        
03GEOMETRYstation_payload.usdaDeferred content

      


      

        

          
SCENE GRAPH/Factory · kind=assembly
COMPOSED

          
LAYOUT VARIANT

          

            
⌄◇Factoryassembly

            
⌄▣Architecturescope

            
□FloorCube

            
⌄▣Equipmentgroup

            

            
›⇢MaterialFlowscope

            
›◉Renderscope

          

        


        

          
PRIM INSPECTOR/Factory/Equipment/Receiving
ONLINE

          
R
REFERENCED ASSETGeneric Production Station
FlowForge.GenericStation · v1.0.0

          

          
REFERENCEPAYLOADCUSTOM DATA

        


        

          
USDA PREVIEWAUTHORED OPINIONS

          

          

        

      


      

        
STAGE✓ DEFAULT PRIM

        
COMPOSITION✓ 5 REFERENCES

        
VARIANTS✓ 2 / 2 VALID

        
UNITS✓ METERS · Z-UP

      

    


    

      

        
PORTFOLIO CASE STUDY
From layout friction to measurable flow

        
A browser-first digital factory demonstrator that connects facility planning decisions to OpenUSD-ready engineering data.

      

      

        THE PROBLEM
        
Long material travel hides capacity loss.

        
The baseline line separates Assembly and Packaging, creating crossed logistics paths, excess WIP and dependence on AGV availability. Static 3D views alone cannot quantify the operational trade-off.

      

      

        
01MODELStructure the factory
Five reusable station components with OpenUSD references, payloads, variants and MES metadata.

        
02SIMULATETest what-if scenarios
Shift, demand, Assembly OEE and AGV fleet feed a deterministic capacity model.

        
03OPTIMIZECompare equal conditions
A U-cell alternative shortens the route while preserving the same process sequence.

        
04COMMUNICATEMake evidence portable
The Web Demo runs anywhere; authored USDA remains ready for Composer validation on RTX.

      

      

        
MEASURED IMPACT40%
less material travel per unit

        

          
BASELINE DISTANCE
86 m

          
OPTIMIZED DISTANCE
52 m

          
ROUTE REDUCTION
−34 m

          
USD VALIDATION
2 / 2 variants

        

      

      

        
SCENARIO INPUTSShift · Demand · OEE · AGV
→
        
SIMULATION CORECapacity · WIP · Bottleneck
→
        
DIGITAL TWINCanvas animation · Telemetry
→
        
OPENUSDVariants · References · Metadata

      

      
NEXT ENVIRONMENT
RTX validation package is ready.
Open the same repository on Windows, load the stage and Kit Extension, then capture runtime evidence.
VIEW RTX CHECKLIST →